International Welding Engineer (IWE) Consulting & Welding Engineering Services
WPS · PQR · ISO 3834 · Welder Qualification · Welding Coordination · ASME · AWS · EN Standards Led by Ravi Kumar Thammana — IWE, ASNT Level III, ISO9712 Level III and NAS410 Level III — 30+ Years | Bangalore, India
- 🎓IIW Certified IWE
- 📋WPS/PQR in 5 Days
- 🏆NABL + NADCAP Accredited Labs
- 🌍India & International
Why Every Welding Fabrication Company Needs an IWE — and What Happens When They Don't
Every welding fabrication company in India that supplies to the oil and gas, power generation, pressure vessel, aerospace, or construction sector is subject to a welding quality requirement that goes beyond simply having a qualified welder.
The applicable standards — ASME Section IX, AWS D1.1, EN ISO 15614, ISO 3834 — all mandate that welding activities be planned, supervised, and quality-assured by personnel with recognised welding engineering competence. In international codes and ISO 3834, this person is called the Responsible Welding Coordinator (RWC). In practice, this role demands an International Welding Engineer (IWE) qualification — the highest welding engineering credential issued by the International Institute of Welding (IIW), valid in 52+ countries worldwide.
The consequence of not having qualified welding engineering oversight is real and measurable: WPS/PQR rejections during client audits, failed ASME Authorised Inspection Agency (AIA) reviews, inability to bid on international contracts that specify ISO 3834 compliance, NADCAP audit non-conformances, and — most critically — welded structures that enter service without adequate procedure validation.
Trinity NDT WeldSolutions provides comprehensive IWE-based welding engineering consulting services — delivered by Ravi Kumar Thammana (IWE, ASNT & ISO9712 Level III, NAS 410 (Aerospace) Level III) — to fabrication companies, EPC contractors, pressure vessel manufacturers, structural steel fabricators, and aerospace suppliers across India and internationally.
We don’t just review your documents. We work beside your team — building the welding engineering foundation your quality system and your contracts demand.
🎓 About the International Welding Engineer (IWE) Qualification
The IWE is the highest welding engineering qualification issued by the International Institute of Welding (IIW) — valid in 52 countries and required by ISO 3834, ASME, EN 1090, and major OEM welding standards worldwide.
- 400+ hours of theory, laboratory, and examination — only engineers qualify
- Covers welding processes, materials science, structural design, quality assurance, and NDT
- Globally: 60,000+ IWEs qualified since 2000 across 52 countries
- Mandatory for Responsible Welding Coordinator (RWC) role under ISO 3834
- Required by EN 1090, AWS D1.1, ASME BPVC, and major aerospace OEM standards
- IWE + ASNT Level III combination — the rarest and most comprehensive welding quality credential in India
Ravi Kumar Thammana, CEO of Trinity NDT, holds IWE from IIW India along with ASNT Level III (all 6 methods), NAS 410 Level III, CSWIP, and 28+ years of active welding engineering and inspection experience.
IWE Welding Engineering Services We Provide
Our welding engineering consulting service covers every aspect of the welding quality system that a fabrication company needs — from procedure development and qualification to ISO 3834 certification support and ongoing welding coordination. Below is the complete service portfolio.
WPS / PQR Development — Welding Procedure Specifications & Procedure Qualification Records
What it is: A Welding Procedure Specification (WPS) is the formal document that defines exactly how a weld shall be made — process, base material, filler metal,
preheat, interpass temperature, heat input, joint design, and acceptance criteria.
The Procedure Qualification Record (PQR) is the test result that validates the WPS meets the mechanical property requirements of the applicable standard.
Without approved WPS/PQR documentation, no ASME, AWS, EN, or API weld is legally compliant — regardless of how well the weld was made.
What we deliver:
- WPS development per ASME Section IX, AWS D1.1/D1.2, EN ISO 15614-1, API 1104, BS 4515, EN 15085 (railway), ISO 14732 (automated welding)
- PQR planning — coupon design, testing requirements, test house coordination
- Witness of welding procedure qualification test
- Mechanical test coordination (tensile, bend, impact, hardness, macro)
- NDT of test coupons — RT/UT/MT/PT — NABL accredited reports
- Complete WPS/PQR package — document ready for AIA / client / audit review
Processes covered: SMAW, GMAW, GTAW, FCAW, SAW, GTAW-P, LBW, RSW, EBW, OFW
Materials covered: Carbon steel, Low-alloy steel, Stainless steel (all grades), Duplex/Super Duplex, Nickel alloys, Aluminium alloys, Titanium, Chrome-Moly (P91, P22)
Turnaround: WPS document — 3 to 5 working days | PQR — subject to testing lab schedule
ISO 3834 Welding Quality Certification — Gap Analysis to Certificate
ISO 3834 is the international standard for quality requirements for fusion welding.
It is the foundation of every major international welding quality system — referenced by EN 1090 (structural steelwork CE Marking), EN 15085 (railway welding), AWS,
ASME, and all major European OEM welding specifications.
Companies that hold ISO 3834 certification demonstrate to clients, regulators, and auditors that their welding operations are systematically controlled — from material receipt through WPS approval, welder qualification, production monitoring, NDT, and
dimensional inspection.
What we provide:
- STAGE 1 — GAP ANALYSIS
- Complete audit of your current welding quality system against ISO 3834-2 or ISO 3834-3 requirements
- Written gap report with specific non-conformances identified
- Priority action plan with timelines
- STAGE 2 — DOCUMENTATION DEVELOPMENT
- Welding Quality Plan development
- Welding Quality Procedures (WQP) — material traceability, pre-heat, interpass, distortion control, repair procedure, rework control
- Welding coordination procedures — roles and responsibilities per ISO 14731
- WPS/PQR library development or review
- Welder/operator qualification records
- NDT procedure review and alignment with ISO 3834 requirements
- STAGE 3 — IMPLEMENTATION SUPPORT
- On-site training for welding supervisors and QC team on ISO 3834 requirements
- Internal audit of implemented system
- Support during certification body assessment (IIW ANB, Bureau Veritas, TÜV etc.)
Who needs ISO 3834:
– Fabrication companies supplying to European clients (EN 1090, EN 15085)
– Pressure vessel manufacturers seeking ASME U-stamp or S-stamp
– Companies bidding on major EPC contracts with OEM welding quality requirements
– Companies undergoing NADCAP audit for welding processes
Welder Qualification Testing (WQT) — ASME Section IX, AWS D1.1, EN ISO 9606
A welder qualification test (WQT) — also called a welder performance qualification (WPQ) in ASME terminology — is the formal test that qualifies an individual welder or welding operator to produce welds per a specific WPS.
Without qualified welders, no production weld on an ASME, AWS, or EN-coded fabrication is compliant — regardless of the WPS quality.
Trinity NDT provides complete WQT services:
- Test design — coupon dimensions, position, joint geometry per applicable standard
- Test welding at your facility or at our Peenya location
- NDT of test coupons — RT, UT, MT, PT — NABL accredited certificates
- Bend test, tensile test, and macro coordination
- Welder Qualification Record (WQR) / Welder Performance Qualification (WPQ) document preparation
- Welder stamp/seal system development
- Continuity management — tracking welder requalification intervals
Standards covered: ASME Section IX · AWS D1.1 · AWS D1.2 (aluminium) · EN ISO 9606-1 (steel) · EN ISO 9606-2 (aluminium) · API 1104 · EN ISO 14732 (welding operators — mechanised/automated)
Processes: SMAW · GMAW · GTAW · FCAW · SAW · GTAW-P
Materials: CS · SS · DSS · Nickel alloys · Aluminium alloys · Chrome-Moly
Capacity: Up to 20 welders qualified per day at our facility
On-site WQT available anywhere in India
Responsible Welding Coordinator (RWC) — Outsourced IWE Welding Coordination
ISO 3834 and EN 1090 require that welding activities in a fabrication company be coordinated by a Responsible Welding Coordinator (RWC) with appropriate welding engineering knowledge. For most ASME and API coded fabrications, equivalent qualified oversight is also required.
Many small and medium fabrication companies cannot justify a full-time IWE on their payroll. Trinity NDT solves this by providing outsourced Responsible Welding Coordinator services — giving you IWE-qualified oversight of your welding operations on a retainer or project basis.
What the RWC service covers:
- Review and approval of all WPS documents before production welding begins
- Verification that only qualified welders with current qualification are deployed
- Pre-weld inspection sign-off — joint fit-up, preheat, cleanliness
- In-process monitoring of welding parameters against approved WPS
- Post-weld inspection coordination — dimensional, visual, NDT
- Non-conformance management — rework approval per applicable code
- Client and AIA liaison on welding quality matters
- ISO 3834 ongoing compliance maintenance
- Documentation management — WPS, WQR, NDT reports, travellers
Engagement models:
– Project-based RWC: Single project from kick-off to final inspection
– Monthly retainer: Defined visits per month + remote document review
– On-call consulting: As-needed consultation + document review
– Audit preparation: Intensive support before major client or certification audit
Welding Quality Audit & Third-Party Weld Inspection
Beyond document review, Trinity NDT provides physical welding quality audits and third-party weld inspection for fabrication projects.
- Pre-production audit — WPS/PQR completeness, welder qualification currency, material certification review, joint preparation verification
- In-process inspection — dimensional verification, pre-heat, interpass temperature, weld sequence, arc energy (heat input) monitoring
- Post-weld inspection — visual inspection per ISO 17637, dimensional audit, hardness testing, PMI for alloy verification
- NDT coordination and reporting — RT, UT, MT, PT — NABL accredited certificates
- Final documentation review — MDR/MRB (Material Documentation Record / Manufacturing Record Book) completeness check
- Defect assessment — fitness-for-service evaluation for in-service welds
- Failure analysis — weld failure root cause investigation
Industries: Pressure vessels, piping, structural steel, storage tanks, boilers, heat exchangers, offshore structures, railway wagons, defence fabrications
Standard-Specific Welding Procedure Services
| Standard | Application | Service Provided |
|---|---|---|
| ASME Section IX | Pressure vessels, boilers, piping | Complete WPS/PQR + WPQ + AI witness support |
| AWS D1.1 | Structural steel welding | WPS/PQR + WPQ + prequalified joint review |
| EN ISO 15614-1 | European fabrication (EN 1090) | WPQR development + ISO 9606 welder qualification |
| API 1104 | Pipeline welding | WPS + WQT + RT of test coupons |
| ISO 3834 | Welding quality management | Full certification support — gap analysis to certificate |
| EN 15085 | Railway vehicles and components | CL1/CL2 welding procedure + coordination setup |
| ASME B31.3 | Process piping | WPS + WQP + radiographic acceptance |
Who Should Engage Trinity NDT's IWE Consulting Services?
Pressure Vessel & Boiler Manufacturers
ASME U-stamp / S-stamp / PP-stamp requires approved WPS/PQR, qualified welders, and AI-witnessed procedure qualification. Our IWE service builds this foundation from scratch.
Aerospace Tier-1 & Tier-2 Suppliers
NADCAP welding process control, NAS 410 compliance, AS 9100D welding quality requirements. Our NADCAP Merit accreditation means we speak the same language as your customer's auditors.
EPC & Oil Gas Contractors
API 1104 pipeline WPS, ASME B31.3 process piping WPS/PQR, and ISO 3834 compliance for major client prequalification. Contractor pre-qualification audits increasingly require ISO 3834.
Railway & Defence Fabricators
EN 15085 railway welding certification requires RWC + ISO 3834. RDSO, Metro Rail, and defence DPSUs increasingly specify EN-based welding quality requirements.
Structural Steel Fabricators
AWS D1.1 and EN 1090 CE Marking compliance for export to Europe, USA, Gulf, and Australia requires IWE-level document preparation and welding coordination.
General Engineering MSMEs (Peenya & Surrounding Areas)
Fabrication shops that want to upgrade their welding quality system, pass a client quality audit, or enter a new market that requires coded welding procedures — without hiring a full-time welding engineer.
Why Trinity NDT's IWE Service Is Unlike Any Other in South India
IWE + ASNT Level III + ISO9712 Level III
Ravi Kumar Thammana combines IWE (welding engineering), ASNT Level III in all 6 NDT methods, NAS 410 Level III (aerospace), and ISO9712 in 6 NDT Methods in one person. This combination — unique in India — means your WPS is developed by the same expert who can witness the NDT of your test coupon and produce the NABL-accredited test report. One firm. One quality chain. Zero interface risk.
NABL + NADCAP Accredited Lab
Every WPS/PQR package we develop can be completed with NDT of the test coupon in our own NABL ISO/IEC 17025:2017 accredited and NADCAP Aerospace Merit accredited laboratory. Your PQR test radiograph comes with a NABL certificate — accepted by every AIA, TPI, and client QC team without question.
Practical, Not Just Academic
28 years of active field experience across Reliance Industries Jamnagar Refinery, IOC Salaya-Mathura Pipeline, HAL aerospace, and 1,500+ corporate clients. We write WPS documents that work on the shop floor — not just documents that pass a desk review. The difference between a consulting firm that writes documents and one that understands welding engineering is visible the first time an AI reviewer or a client auditor looks at the package.
Your IWE Consultant — Ravi Kumar Thammana
“A well-written WPS is not a form-filling exercise — it is an engineering document that encodes the best knowledge available about how a specific weld should be made. It represents the welding engineer’s professional judgment. That judgment takes decades to develop and cannot be shortcut.”
— Ravi Kumar Thammana, IWE
Ravi Kumar Thammana is the CEO and Co-Founder of Trinity NDT WeldSolutions Pvt. Ltd.
and one of India’s most qualified welding engineering and NDT professionals. Qualifications & Credetials:
- International Welding Engineer (IWE) — IIW India
- ASNT Level III — UT, RT, MT, PT, VT, ET (all 6 methods)
- NAS 410 Level III — MPI & FPI (Aerospace NDT)
- ISO9712 Level III — UT, RT, MT, PT, VT, ET (all 6 methods)
- Radiological Safety Officer (RSO) — AERB/BARC
- Chartered Engineer — Institution of Engineers (India)
- Past Vice President (South) — Indian Institute of Welding (IIW India)
- Jury Member — India Skills in Welding, Ministry of Skill Development
- 30+ Years of Industrial Experience
How We Work — From First Call to Delivered Documents
Tell us about your fabrication project, applicable code, materials, and processes. We assess the scope, identify what documents are needed, and provide a clear quote. No obligation. Via WhatsApp, video call, or in person at our Peenya facility.
We review your existing WPS, material test certificates, drawing specifications, and applicable code requirements. For new procedures, we define the essential variables and propose the welding parameters for the WPS.
For new procedure qualification: we witness test welding, coordinate mechanical testing, perform NABL-accredited NDT of test coupons, and compile the complete PQR. For document services: we develop, review, or revise your WPS/PQR library.
Complete document package delivered — WPS, PQR, WQR, NDT reports. We support your team during AIA, TPI, or client document review — answering technical questions and responding to reviewer comments.
Welder qualification continuity tracking, WPS amendment management as your fabrication scope evolves, and support for subsequent client or certification body audits.
Industries We Serve — Sector-Specific Welding Engineering Expertise
| Industry | Key Standards | Services Most Needed |
|---|---|---|
| Pressure Vessels & Heat Exchangers | ASME Section VIII, IX; IBR; PED | WPS/PQR, WQT, ISO 3834, AIA support |
| Oil & Gas Pipelines | API 1104, ASME B31.3, B31.4, B31.8 | WPS development, WQT, RT of test coupons |
| Aerospace & Defence | AS 9100, NAS 410, AMS 2680, MIL specs | NADCAP welding, FPI/MPI PQR, welding coordination |
| Structural Steel (Export) | AWS D1.1, EN 1090, EN ISO 15614 | CE Marking WPS, ISO 3834, EN 9606 |
| Boilers (IBR) | Indian Boiler Regulations, ASME Section I | IBR-approved WPS, welder IBR qualification |
| Railways | EN 15085, RDSO specifications | EN 15085 CL1/CL2 certification, RWC |
| General Fabrication MSMEs | Client-specified codes | Entry-level welding quality system, WPS, welder qualification |
Contact us
Quick Connect
💬 WhatsApp Ravi Kumar Directly
📞 +91 98441 29439
📧 info@trinityndt.com
🕒 Mon–Sat | 9 AM–6 PM IST
We Respond Within 4 Hours
All new IWE consulting enquiries receive a free 30-minute consultation with Ravi Kumar Thammana — no obligation, no fee.
Frequently Asked Questions — IWE Welding Engineering Services
Welding inspection confirms that welds already made meet acceptance criteria. IWE consulting builds the engineering foundation BEFORE welding begins — developing the procedures (WPS) that define how welds should be made, qualifying the welders who will make them (WQT), and establishing the quality system (ISO 3834) that ensures the whole process is controlled. Inspection without procedure engineering is reactive.
IWE consulting is proactive — preventing defects rather than finding them. Trinity NDT provides both — meaning you get the complete welding quality chain from one partner.
Coded fabrications have always required WPS/PQR — the change is enforcement. Three forces are driving this: (1) Client quality audits from large EPC contractors and OEMs are increasingly including WPS/PQR review as a mandatory pre-qualification item. (2) Insurance and statutory inspectors (AIA, IBR) are enforcing existing code
requirements more strictly. (3) Export markets — particularly Europe (EN 1090, ISO 3834) — simply will not accept fabrications without approved procedures. The cost of developing a proper WPS/PQR library is a small fraction of the cost of losing a tender, failing an audit, or managing a warranty claim.
For a straightforward carbon steel groove weld WPS to ASME Section IX: WPS document — 2 to 3 working days. PQR — timeline is driven by mechanical test scheduling (typically 5 to 10 working days from test coupon welding to mechanical test results). The complete WPS/PQR package ready for AIA review is typically achievable in 2 to 3 weeks from project start. Complex materials (P91, Duplex SS, nickel alloys) or multiple position qualifications require additional time. We advise on timelines at the initial consultation based on your specific requirements.
Yes. Document development — WPS writing, WPS review, ISO 3834 documentation — is done remotely and delivered digitally. For services that require physical presence (procedure qualification witness, welder qualification testing, on-site audit) — we travel to client locations across India. We have provided IWE consulting services in Mumbai, Chennai, Hyderabad, Ahmedabad, Coimbatore, Vizag, and Delhi. International assignments (UAE, Saudi Arabia, Oman, Singapore) are also undertaken for significant projects.
ISO 3834 defines quality requirements for fusion welding of metallic materials. It has three levels: ISO 3834-2 (comprehensive), ISO 3834-3 (standard), and ISO 3834-4 (elementary). Your company needs ISO 3834 if you are supplying any client that specifies it in their vendor qualification requirements — which increasingly includes all European projects (mandatory via EN 1090 and EN 15085), major Indian EPC contractors’ vendor lists, NADCAP-audited aerospace supply chains, and any client whose QMS is audited to ISO 9001 with welding as a special process. A growing number of ASME U-stamp holders in India are being asked by their clients to demonstrate ISO 3834 compliance as a condition of contract award. Check full article on ISO3824: The complete Guide for Indian fabrication companies
We can typically mobilise a WQT programme within 1 week of enquiry confirmation. Our facility at Peenya, Bangalore can qualify up to 20 welders per day. For ASME Section IX WQT, the complete package — test coupon welding, RT/UT NABL-accredited NDT, bend test coordination, and WPQ documentation — is typically completed within 5 to 7 working days of test coupon welding. For urgent situations, WhatsApp us directly at +91 98441 29439 and we will assess the fastest achievable timeline for your specific requirement.
Our Other NDT Services
Need IWE-Qualified Welding Engineering Support? Talk to us — Free 30-Minute Consultation.
📞 +91 98441 29439 · info@trinityndt.com · Peenya Industrial Area, Bangalore 560058